ROV WEEK 1
1. Introduction
a. Semi-subs
b.
Drill ships
c. Pipe laying barges
d.
Cable laying barges
e. Fixed platforms
f. Vessels of opportunity
g. ROV/ Dive support vessels
h.
Heavy lift barges
i. Jack-up Rigs
j.
ROV work (small scale)
k.
Diver support
l. Trenching/ pipe laying
m. Examples of launch & recovery systems LARS
n. Pipeline
inspection
o. Example work-class tooling packages
2. ROV Overview
a.
Why use ROVs
b. Classes of ROVs
3. Main ROV components
a. Transformers (step-up/ down and isolation)
b. Surface
control unit (SCU)
c. Hand controller/ console
d. Manipulator controllers
e. Master/ slave manipulation
controllers
f. Main ROV components (overview)
4.
Safety
a. Overview of offshore/ ROV hazards
b. Electrocution
c. Working at sea
d.
Lifting (manual/ mechanical)
e. Explosive atmospheres/ hazardous areas
f. Working with divers
g. Nature of the Sea
h. Hydraulics
i. Passive & Active protection systems
j. Isolation
k. Double Insulation
l. Line Insulation Monitors
5. Electrical installation in adverse/ hazardous areas
a.
Adverse/ Hazardous environments
b. Risks & Injury
c. Classification of Hazardous Areas
d. Zoning
e. Safe Areas
f. Zone 0
g.
Zone 1
h. Zone 2
i.
Explosion protection methods for different Zones (with examples)
j.
ROV shack Zone protection systems
k. Temperature classes
l. Gas Groups
6. Buoyancy and drag
a. Definitions
b. Vehicle buoyancy/ design requirements
c. Reasons for Positive buoyancy
d. Reasons for Negative buoyancy
e. Reasons for Neutral buoyancy
f. Umbilical/ tether buoyancy
g. Drag effects
h. Deep water deployment
i. Combinational/ mixed buoyancy techniques
7. Launch Techniques
a. Live boating
b. TMS deployment
c.
Top-hat TMS
d. Garage TMS
e.
Umbilical winch
f. Latch-lock systems
g. Launch considerations
8. Pressure vessels, seals & connectors
a.
Pressure
b. Pressure vessels
c.
‘O’ ring seals
d. Care of ‘o’ rings
e. Oil filled vessels
f. Compensators
g.
Filling oil filled vessels
h. Underwater connectors
i. Care of connectors
9. Electric Thrusters(1)
a. Types of motors
b. Controls
c. 3-phase AC induction motor
d. DC permanent magnet motors
e. Brush-less DC
f. Thruster layouts
g. Thruster maintenance & faults
h. Shaft seals
i. Crane seals
j.
Spring seals
k. ‘V’ seals
l. Thruster drive/ control boards
10. Video & lighting
a. Video picture
b. Video signal (line signal)
c. Camera types (CCD, SIT, SDA)
d. Video transmission
e. Balanced line drivers/ receivers
f. Pan & Tilt
g. Lights (care & maintenance, positioning)
11. Sensors
a. Compass
b. Pressure/ depth
c. Altimeter
d. Water ingress
e. CP probes (contact/ proximity)
12. Sonar systems
a. Navigational sonar
b. Main controls
c. Interpreting image
d. Profile scanning sonar
e. Side scan sonar
f. Forward looking fixed head sonar
13. Tracking Systems (HPR)
a. Long baseline
b. Short baseline
c. Ultra Short Baseline (USBL)
d. ROV beacons
e. Hydra-phones
f.
Typical systems/ displays.
Practical exercises/ assessments
ROV WEEK 2
1. Electricity – basic principles
a. Electrical safety
b. Legislation
c.
Voltage, current, resistance, Ohm’s Law
d. Resistors, series/ parallel,
colour codes
e. Power
f.
Inductive loads on ROVs
g. Capacitance (in umbilicals)
2. Power supplies
a. DC power supplies
b. Transformers
c.
Half-wave rectifier
d. Bridge rectifier
e. Centre tapped full wave rectifier
f. Smoothing capacitors
g. Voltage regulators
h. Switch-mode power supplies
3. AC Theory
a. AC waveforms
b. Generating AC (single phase, 3-phase)
c. Resistors in AC
d. Capacitors in AC (capacitive reactance)
e. Inductors in AC (inductive reactance)
f. Impedance and problems with
video/ signals
g. Power factor
h.
3-phase AC
i. Star-delta starting
4. High Voltage Electricity
5 Multiplexers
a.
Overview
b. Telemetry transmitters/ receivers
c. Surface control electronics
d. Vehicle control electronics
6. Solenoids, relays and motors
a. Solenoids
b. Relays
c.
‘No-volt’ release systems
d. Free-wheel diodes
e. Motors (2)
f. 3-phase AC induction
g. Balanced load
h. Fault finding
i.
Starting
j. Star/ delta
k.
Electronic soft start
l. Speed control
m.
Universal motors – series/ shunt
n. Two pole/ four pole
o. Stepper Motors
7.
Control systems
a. Feedback loops
b.
Proportional systems
c. Dither
d.
Dead band
e. Hunting
f. Hysteresis
g. Pulse-width modulation
8. Connectors and cables
a. Choosing cables
b. Care of long cables
c. Considerations when choosing connectors
d. Environment
e. Care of connectors
9. Op amps
a. Overview
b. Comparators
c.
Inverting amplifier
d. Non-inverting amplifier
e. Summing amplifier
f. Non-inverting buffer
10. Transducers
a. Linear
displacement
b. Angular displacement
c.
Angular velocity
d. Pressure
e.
Water Ingress
f. Temperature
11. Optical fibres
a. Overview
b. Safety
c. Advantages/ disadvantages
d. Fibre versus cable attenuation
e. Snell’s law, refraction
& reflection
f. Critical angle and Total Internal Reflection
g. Fibre optic construction
h. Laser transmitters/ receivers
i. Modulation systems
j. Step-index fibre
k. Graded-index fibre
l. Single-mode fibre
m. Fibre optic slip-rings
n. Fibre repairs
o. Time-domain reflectiometer
3 days practical exercises, mobilization/ demobilization and flying.
ROV WEEK 3
1. Hydraulic Safety
2. Hydraulic
principles
3. Pressure and flow
4.
Hydraulic oil and properties
5. Contamination & failure
6. Hydraulic pumps (general) and specifications
7. Cylinders
and force (general)
8. Hydraulic motors (fixed and variable displacement)
9. Connectors
10. Valves (basics)
11. Solenoid and Servo valves
12. Valve packs
13. Pressure relief valves
14. Pressure reducing valves
15. Filters (HP, LP)
16. Seals
17.
Conductors
18. Semi-rotary actuators
19. Cylinder design and performance
20. Hydraulic Systems
21. Hydraulic.
Practical assessments, final tests; written and practical